CLC Light Weight Block Plant & Machinery
 
We provide complete turnkey plant & Machinery fto set up light weight CLC Block & Bricks and technical knowhow for running the plant
Process -Lightweight Concrete Block are produced by adding Foam air bubbles into a Flyash -cement mixture. Foam Generator will use to create millions of air bubbles from foam chemical.The foam is mixed in proportion with cement Flyash / light weight waste material. And water..
The Different grades manufactured on basis of strength, thermal conductivity,Density and durability Grades
 
 
Arrow  The Various Grades manufactured depends on Density of Material
  • Density Ranges - 300-800
  • Density Ranges -1000-1200
  • Density Ranges -1200-1800
Sizes

ArrowThe different sizes popular in CLC Blocks are(.8 density)
  • 600MM x200MM x100 MM Weight approx 10 KG
  • 600MM x200MM x150MM Weight approx 15 KG
  • 600MM x 200MMx200MM Weight approx 20 KG
  • 600MMx200MMx225MM Weight approx 25 KG
ArrowPlant & Machinery
  • Foam Generator
  • Foam Mixer
  • Double cylinder Compressor
  • Air spray System
  • Water jet cleaning attachment
  • Special types Pumping Trolly
  • M.S. Fabricated Moulds A,B & C Type
  • Elevator
  • Belt conveyor
  • Control panel
  • Auto control system
  • CLC Cutting Machine
  • Portable cutting Machine (THT)
  • Foam material handling special air operated Pump
  • Testing Machine with weigh scale
  • Load cell with normal display & Printable display ETC
ArrowDifferent Plant Capacity
  • 15 M3 Plant
  • 30M3 Plant
  • 45M3 Plant
  • 60 M3 Plant
  • 100M3 Plant
  • 300M3 Plant
ArrowRaw material
  • Protein base chemical
  • Fly ash
  • Cement
  • Water
  • Fine sand/Dolomite/silica/fine grit
  • Air bubbles
Power

10 HP to 35HP depends upon plant Capacity
 
Pre Cast Boundary Wall
 
CLC light weight block moulds
We are manufacturing CLC Light weight block Plant & Machinery the various capacity from-15 m3 per day,30m3 per day,45 m3 per day.60m3 per day,100 m3 per day

we also provide automatic ,semiautomatic and manual plant along with plant we can provide best quality MS fabricated CNC machined and MS Fabricated special types of Mould for all sizeses.
 
ArrowMoulds are generally in special sizes or in combo
  • 600x200x100,
  • 600x200x150mm,
  • 600x200x200mm,
  • 600x200x225 mm act.
  • 6mx1.25mx1.25m Trolly Mould
  • 6mx1.3Mx1.3m Pallet Mould
 
Foam Concrete Generator
 
These are the technical specification of our Foam Generator
 
ArrowFoam Generator
  • 1HP single phase motor ECO JET (spm 100)
  • Foam out put 300-400 lts/min
  • Automatic time setting to off the motor
  • Inside walls are 1/2" used
  • Digital foam generator
  • Foam lancing unit
  • Daily take 100 cubic meters with our foam generator
  • We recomended foaming agent 80g/l to90g/l
 
Fly Ash
 
Fly Ash conforming to IS3812 may be used,if cements enumerated are used and provided uniform blending with cement is ensured.
Water
 
The water used in the manufacture of the concrete masonry units shall be free from matter harmful to concrete or reinforcement, or matter likely to casue efflorescence in the units and shall meet the requirements of IS456
Foaming Agent
 
The foam concentrate shall be of such chemical composition that is capable of producing stable foam cells in concrete, which can resist the physical and chemical forces imposed during mixing, transportation, pumping, placing and setting of concrete, the foaming agent should meet the requirements of 9 of IS9103 and the foam produced shall be stable for duration beyond the final setting time of Portland.
 
Parameters Burnt Clay Brick Hollow Bricks Foam Concrete
Basic Raw Material Agricultural soil, coal or wood for firing Cement, sand, fly ash, lime& aggregates Cement, sand , fly ash, foam & water
Production Process andSetup Kilns Mobile or Stationary plant On-site Production
Dry Density kg/m3 1800-2000 1900-2100 300-600/ 800-1000 /1200-1800
Compressive Strength kg/cm2 30-80 30-150 4-10 / 25-35 / 125-250
Applications Load bearing & Non-load bearings Load bearing & Non-load bearings walls Thermal insulation, Partitions, Load & Non- load bearings
Pre cast block size 229*114*70 mm 400*200*200/100 mm 600*300*100/150/200
Cast-in place Not- Feasible Not-Feasible Any shape, any size, any density
Compaction during production Yes Yes None
Aging No Yes Gain strength with age
Thermal ConductivityW/mK 0.7 1.1 0.16 for 500 kg/m30.21 for 800 kg/m30.28 for 1000 kg/m3
Sound Insulation Normal Better Superior
Ease of working Normal Difficult Can be cut, sawn, nailed, drilled
Eco Friendliness Process creates smoke, uses high energy, wasting agricultural lands Low energy, No smoke Pollution free, Green product, Least energy, Reuse of Industrial wastes