Fly Ash Brick Making Machine

Automatic Multi Brick and Block Making Machine

Fly Ash Paver Concrete Block Making Machines

Hollow Block Hydraulic Concrete Block Making Machine

Paver Block Making Machine

Designer Tile Making Machine

Planetary Pan mixer

Clay Brick making machines

Construction Machinery

CLC Light Weight Block Plant & Machinery

Foam Concrete Generator

Fabrications

Fly ash is generated by thermal power stations in big quantity. it mean coal ash. Fly ash, is the ash removed from the exhaust gas of burning coal at power plants to generate electricity. The ash is removed from the exhaust by air pollution control equipment such as electrostatic precipitators before the exhaust is emitted through stacks or chimneys into the atmosphere. Thus, fly ash is a by product of burning coal for heating or generation of electricity.

Fly ash supplied by thermal power stations at free of cost the entrepreneur has to bare only transportations charges from thermal power stations to the fly ash bricks manufacturing unit.

Other sources of fly ash We can collect fly ash from Steel plants and Paper plants.

Raw Materials for making Fly ash Bricks would be (I) Fly-Ash, Sand or crusher dust, gypsum, lime, Water, (II) Fly ash, crusher dust, lime gypsum, Cement (If-Needed).

Yes, Fly ash is continuously available from Thermal power plants, steel plants in whatever quantities required.

Densities range Quality Standards : IS : 12894 :2002 or1990.

Curing of the Bricks can be done by either Water Curing for 10 to 15 days or by Steam Curing for 8 Hours.

These Plants are generally suitable for Higher Production Capacities and the advantages with this system will be Faster Curing, Less Labour, Less Production Cost, Mass / Maximum Production

These Plants are generally suitable for Less Production Capacities and are best suitable for Start-Up Companies, Brick / Tiles Manufacturers, Small Builders, Entrepreneurs as the investment is very less.

Fly ash Manufacturing Plants can be started with a minimum production of 5000 bricks per day and the investment range starts from Rs 8 Laks. Kindly contact www.indianbrickmachines.com.

Production Cost in Tamilnadu is generally between Rs. 2.5 per bricks and other area depends upon the Prices of Raw Materials.

Market Price throughout India is in between Rs. 4 to 6 per brick.

Sizes (in Inches)

• 9x4x3
• 10x5x4
• 9x6x4
• 9x8x4

Fly ash bricks have the following advantages:

• Cost less to produce – at least 10% less than concrete bricks and 20% less than clay bricks. Details on cost will be addressed later in this document.
• Save construction cost – Due to the uniform shape and size of the fly ash brick, it saves labour in laying bricks by about 15%. This translates into an estimated 7 cents reduction in labour cost in laying each brick.
• Use less energy – Much energy is consumed in firing clay bricks in kilns. By using fly ash bricks instead of clay bricks, much energy is saved in brick manufacturing. Details on energy saving will be addressed later in this document.
• Reduce air pollution – Much fossil fuel is used in heating clay bricks in kilns. Burning such fuel generates air pollution and greenhouse gas (CO2), contributing to global warming. By manufacturing fly ash bricks (at room temperature) instead of clay bricks.
  
  (at over 2,000oF), emission of air pollutants and greenhouse gas is avoided at brick plants, which helps to reduce air pollution and global warming. More on the environmental benefits will be addressed later in this document. Based on the above benefits, the fly ash brick is not only a low-cost, high-quality brick.

Refer Annexure I (www.indianbrickmachines.com).

Government is making all efforts to Ban / Stop Clay Bricks Manufacturing & Usage as it consumes Top Agricultural Soil and also the availability of soil is a problem. In a due course of time, an appropriate action will be taken. Only one option fly ash bricks, reasonable price, any where availability, 100% more quality.

Fly ash bricks are best suitable for Brick, Tiles (Parking & Designer), Marble Manufacturers & Dealers, Builders, Entrepreneurs & any other Building Material Manufacturers.

Plants can be set up in all corners of India as flyash Bricks are widely accepted and Raw Materials are easily available.

Plant Size or Production Capacity generally depends upon the Market Location. It’s always better to start with Small or Medium Plant and later expand to a large scale.

Land, Power & Labour requirement depends upon the Plant Size / Production Capacity. The Minimum requirement of Land - .05 to 1 acres, Power – 40HP & Labour – 12 (Un-Skilled) & 1 (Skilled).

Yes, flyash Technology is widely accepted in all countries.

Fly ash bricks Technology is approved by Indian Standards only. Certificate mean as per buyer requirement for load testing and water consumption.

IBM is soon going to enter Low Cost Housing & Pre-Fabricated Houses.

CLC is called as Cellular Light Weight Concrete and it is also called as Foam Concrete. Cellular Light Weight Concrete (CLC) is a version of lightweight concrete that is produced like normal concrete under ambient conditions. It is produced by initially making slurry of Cement, Sand (optional), Fly-Ash & Water, which is further mixed with the addition of pre-formed stable foam. The Concrete is pumped into assembled moulds of blocks. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to easily flow into all corners and compact by itself in the moulds/forms without requiring any kind of vibration or compaction. Good Curing gives strength and dimensional stability to Bricks. Bricks are cured either by Water Curing or Steam Curing procedure.

Raw Materials for making CLC Bricks / Blocks would be Cement, Fly-Ash / Sand, Foam, Water & Lime (If-Needed).

Foaming Agent is continuously available from Indian brick machines in whatever quantities required.

Densities range of CLC would be between 400 – 1800 kg/m3 which are used for various applications.

Curing of the Bricks / Blocks can be done by either Water Curing for 2 to 3 weeks or by Steam Curing for 8 Hours.

These Plants are generally suitable for Higher Production Capacities and the advantages with this system will be Faster Curing, Less Labour, Less Production Cost, Mass / Maximum Production.

These Plants are generally suitable for Less Production Capacities and are best suitable for Start-Up Companies, Brick / Tiles Manufacturers, Small Builders, Entrepreneurs as the investment is very less.

CLC Brick / Block Manufacturing Plants can be started with a minimum production of 10m3 to 500m3 per day and the investment range starts from Rs 2-5 Lakhs.

Production Cost in India is generally between Rs. 1500 – 2200 per m3 and this depends upon the Prices of Raw Materials.

Market Price throughout India is in between Rs. 3000 – 4000 per m3.

Break-Even / ROI can be achieved as less as 3-4 Months at 100% Efficiency.

Direct Cost Savings using CLC Light Weight Blocks would be Reduction of Steel / Iron for Structural Foundation, Savings in Plastering & Mortar & Labour Cost.

In-Direct Advantages of CLC are in the form of Thermal Insulation, Sound Reduction, Less Water Absorption, etc...

Government is making all efforts to Ban / Stop Clay Bricks Manufacturing & Usage as it consumes Top Agricultural Soil and also the availability of soil is a problem. In a due course of time, an appropriate action will be taken.

Fal-G (Fly-Ash) bricks are much heavy in weight and require heavy structural foundation and because of the heavy weight, labour problems are existent. Because of the heavy competition, Fly Ash Bricks are available at rock bottom price and it would be difficult for them to reduce price any more.

AAC Blocks Plant Investment is very high and has to be imported either from Germany or China and this technology has a problem with Water Absorption.

Several Brick Manufacturers who are already into Clay Bricks & Fly-Ash Bricks are converting into CLC Technology.

CLC Plants are best suitable for Brick, Tiles (Parking & Designer), Marble Manufacturers & Dealers, Builders, Entrepreneurs & any other Building Material Manufacturers.

Plants can be set up in all corners of India as CLC Bricks are widely accepted and Raw Materials are easily available.

Plant Size or Production Capacity generally depends upon the Market Location. It’s always better to start with Small or Medium Plant and later expand to a large scale.

Land, Power & Labour requirement depends upon the Plant Size / Production Capacity. The Minimum requirement of Land - 1000 Sq. Yards, Power – 8HP & Labour – 6 (Un-Skilled) & 1 (Skilled)

CLC Technology is widely accepted in more than 40 Countries.

CLC Technology is approved by Indian Standards.

IS Code for CLC Technology is IS 2185 Part IV.

IBM is well established in all corners of India and is already into Nepal & Middle – East Markets. IBM will very soon establish CLC Plants in the Africa Region.

IBM is soon going to enter Low Cost Housing & Pre-Fabricated Houses